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Critical equipment · 02 / 04

How many suppliers can actually replace the part?

A manufacturer needs a component that fits the machine, passes its tests and arrives when production needs it. The Danfoss–Eaton merger record shows how far that can be from simply finding another supplier.

A wheel loader needs to steer. A harvester needs to move and run its working attachments. The hydraulic components that make those movements possible are selected for a particular combination of performance, size and cost. A catalogue full of motors does not establish that any of them can replace the one already designed into the machine. That distinction sits at the center of the U.S. government's 2021 challenge to Danfoss's acquisition of Eaton's hydraulics business. [1]

For American equipment production, this is a supply risk as well as a competition issue. If the approved part becomes unavailable, the practical value of another supplier depends on how quickly its product can be put to work. A lower price on an unusable component does not keep a production line running.

Two components inside a much larger industry

DOJ's complaint concerned orbital motors and hydraulic steering units for mobile off-road equipment. Orbital motors produce controlled movement at low speed and high torque. Steering units direct hydraulic fluid in response to the operator. DOJ alleged that Danfoss and Eaton supplied three of every four orbital motors and four of every five steering units purchased in the relevant U.S. markets. Those were historical allegations about two defined product markets, not a measurement of today's entire hydraulics industry. [1]

The acquisition was valued at approximately $3.3 billion. In announcing its proposed remedy on July 14, 2021, DOJ identified the equipment exposed to these components, including skid steer loaders, harvesters and street sweepers. It said the proposed combination threatened prices, delivery and service quality, and innovation. The eventual settlement resolved allegations without a trial or admission of liability. [2]

Danfoss announced that the acquisition had closed on August 2, 2021. The final U.S. judgment followed that October. [6]

The time needed to change suppliers

The U.S. competitive impact statement describes a further constraint: customers needed suppliers with a U.S. presence, replacement parts in warehouses, and local support. Long international shipping times and unexpected delivery delays could interrupt operations. A source capable of manufacturing a component somewhere in the world was therefore not automatically an effective alternative for a U.S. customer. [3]

The European Commission's separate investigation examined why changing a supplier could also be expensive before the first production order. Its account describes redesign and assembly changes for existing machines, and testing and approval costs for new designs. Because individual machine volumes can be relatively small, spreading those fixed costs across the production run could make a change uneconomic. The Commission was examining European markets, but the underlying distinction is useful: finding a product and putting it into production are separate tasks. [4]

That is the problem with counting supplier names. The useful count is the number that can supply the required component, support it and get it accepted in the machine. Competition can exist on paper while the buyer's immediate choices remain narrow.

What had to move with the business

The U.S. remedy required divestiture of Danfoss facilities in Hopkinsville, Kentucky; Parchim, Germany; and Wroclaw, Poland. It also included two orbital-motor production lines and one steering-unit line from Eaton operations in Oklahoma and Minnesota. Interpump, or another approved buyer, would receive the assets. The proposed competitor needed an operating business, including manufacturing capability, rather than a new name on the product. [2]

The final judgment, entered October 26, 2021, reaches further into production. It required relocated Eaton equipment to be fully operational at the receiving locations. At the buyer's option, and subject to U.S. approval, transitional supply could cover heat treatment, gerotors, spools, sleeves, gear sets and shafts for specified products for up to 12 months. Certain finished motors and steering units could be supplied for up to 18 months; technical training and business support could run for up to 12. Extensions required approval. [5]

Those periods were provisions of this particular remedy, not measured industry lead times. Their significance is the range of capabilities the transition had to preserve. Ownership of a motor design does not itself perform its heat treatment, make its internal parts or train the people producing it.

Capacity includes knowledge

DOJ's explanation also addressed intellectual property and people. The arrangement included transfers of intellectual property and continuing licenses for specified rights shared with retained operations. It provided for access to relevant employees and protection against interference with hiring them. The buyer needed the ability to operate the production equipment and manufacture the products, as well as ownership of assets. [3]

This is a more useful description of industrial capacity than a list of factories. Equipment, production knowledge, accepted designs and supporting processes have to work together. If an essential process remains dependent on another company during a transition, the component supply chain has that dependency even after the transaction closes. The transition depended on keeping those processes available while production moved.

The three-country manufacturing footprint also shows why ownership and production location need separate treatment. A change of corporate owner does not, by itself, tell us which factory can make a part or whether an American customer has gained an alternative.

For American equipment builders, the supply position comes down to the part, the process, the factory and the machine that depends on it. This case made those connections unusually visible. Regulators required the competing business to have the means to keep producing. A builder or operator waiting on a component needs the same thing from an alternative supplier: the ability to deliver an accepted part.

Track readiness as a sequence

A proposed supplier can occupy several different positions: identified, technically reviewed, sampled, accepted for a particular design or ready for repeat production. This is a way I would organize further reporting, not a universal industry qualification standard. Each position should be supported by the responsible customer and supplier records.

That sequence makes an alternate-source count more honest. It also identifies the next investment or decision that could improve it. The missing element may be an interface change, a test, production readiness or a support arrangement. Calling the supplier approved before that work is complete hides the very constraint the analysis is meant to reveal.

Sources

This account concerns the 2021 transaction and remedy. The cited record does not establish current supplier shares or the later operating result. The transition periods are provisions of this settlement, not standard qualification lead times.

  1. DOJ complaint, U.S. v. Danfoss and Eaton, July 14, 2021, paragraphs 1–2 and 11–24.
  2. DOJ divestiture announcement, July 14, 2021.
  3. DOJ competitive impact statement, July 20, 2021, pages 4–9.
  4. European Commission, Competition Merger Brief 1/2022, May 2022, Danfoss/Eaton Hydraulics discussion.
  5. Final judgment, October 26, 2021, Sections IV.M–P.
  6. Danfoss acquisition closing announcement, August 2, 2021.